If you think that the march of technology in the vaping industry has proceeded at a rapid pace over the past several years, wait until you see what’s about to happen in the world of disposable vapes. There’s an arms race going on in disposable vapes right now, and it’s happening because this is currently the hottest category in the vaping industry by far. There are more disposable puff bars hitting the market almost every week – and with so many different products available, differentiation has started to become a major concern. To the novice vaper, it’s becoming difficult to tell one product from the next. On its own, the puff count on the front of the box is no longer enough to make consumers choose a particular device over the others.
So, it’s getting difficult for the manufacturers of disposable vapes to differentiate their devices from the competition. What’s the most logical step to take at that point? You need to add a completely new feature to your products, and that’s exactly what’s happened with the new generation of mesh coil disposable vapes. The benefits of mesh coils are well documented. They’re so much better than traditional vape coils that you’d have difficulty finding any vape tank today that doesn’t either come with mesh coils or have mesh coils available.
So, what are mesh coil disposable vapes – and is it time to ditch your usual brand of puff bar in favor of a new disposable vape with a mesh coil? Reading this article, you’re going to learn the whole story.
What Are Mesh Coil Disposable Vapes?
To understand what a mesh coil disposable vape is, you must first understand how a traditional vape coil works. Until the first mesh coils appeared on the market, virtually all of the vaping devices in the world used coils made from spiral-wound wires. We use the word “coil” to describe a vape coil because traditional coils actually are coil shaped. In the case of a disposable vape, the coil is usually twisted around a center core made from a heat-resistant material such as silica. A saturated cotton wick wrapped around the outside of the coil assembly supplies e-liquid to the silica wick, which supplies e-liquid to the coil.
A mesh coil is made from a strip of metal mesh rather than a twisted wire. The mesh is somewhat similar to a window screen. Otherwise, the basic design of a disposable vape is essentially the same; the mesh coil is wrapped around a silica core, and the silica core is surrounded by an outer wick made from cotton. In addition, there are some high-capacity disposable vapes on the market today that store their e-liquid in larger reservoirs that resemble vape pods.
The main difference between a standard coil and a mesh coil in a disposable vape is that a wound coil tends to heat from the center outward. With a mesh coil, on the other hand, the coil’s entire surface heats simultaneously. That creates some very interesting benefits, as we’ll explain next.
What Are the Benefits of a Mesh Coil in a Disposable Vape?
In a disposable vape, a mesh coil has three primary benefits that can completely transform your vaping experience if you’re currently using disposable vapes with traditional coils. Here are those benefits.
A Mesh Coil Disposable Vape Generates Bigger Clouds
Compared to a traditional vape coil made from a wound wire, a mesh coil has much greater surface area. Surface area is the top factor that determines the volume of vapor produced by a coil, and that means mesh coil disposable vapes tend to generate much larger clouds compared to previous-generation devices. Keep in mind that generating bigger clouds may reduce a device’s puff count a bit. If you’ve found that disposable vapes don’t satisfy you quite as much as conventional cigarettes, though, the added vapor production may be exactly what your vaping experience needs. The enhanced vapor production also has a second benefit in that it may allow you to reduce your overall nicotine consumption by stepping down to a device with a lower nicotine strength.
A Mesh Coil Disposable Vape Delivers Higher Flavor Quality
As we mentioned above, the next major difference between a mesh coil and a traditional coil is that the entire surface heats simultaneously. A traditional coil, on the other hand, heats from the middle outward. That tends to create a hot spot in the middle of the coil, and the hot spot often ends up burning the cotton wick and degrading the device’s flavor quality. A mesh coil disposable vape, on the other hand, doesn’t tend to have hot spots. That feature makes it much less likely that the wick will burn during the device’s life. With a mesh coil, you can expect your device to produce a great flavor from the first puff to the last.
A Mesh Coil Disposable Vape Has Better Battery Life
The final great feature of mesh coil disposable vapes is that, compared to a traditional vape coil, a mesh coil has much lower mass for the surface area. The mass of a vape coil is the top factor that influences how much battery power it requires to operate at a given wattage. Since a mesh coil tends to draw less power than a wound coil, you can usually expect a mesh coil disposable vape to last slightly longer before the battery dies or requires charging.
Best Mesh Coil Disposable Vapes: Updated for 2025
When we originally published this article, we predicted that mesh coils would almost definitely rule the entire market for disposable vapes in the very near future. That’s exactly what ended up happening, and literally every premium vape on the market today has a mesh coil. Some even have multiple coils.
If you’re currently using a disposable vape that was made recently, there’s a good chance that you already have direct experience with mesh coils – and if not, it’s time to stop waiting. Here are the best disposable vapes with mesh coils that you can buy today.
Juice Head Flex Freeze
Key Features:
- Adjustable ice level and adjustable power in a single vape
- Space-themed light show curves around the front of the device
- Costs much less than average for a disposable vape with 24 ml of vape juice
Mesh coils once represented the technical frontier for disposable vapes – but these days, just about every modern device features one or more mesh coils. If you want a device that pushes technological boundaries today, you’ve got to try a vape with adjustable flavor. That’s exactly what you’ll get with the Juice Head Flex Freeze, which has two adjustment buttons and allows you to customize either the level of cooling or the overall vapor production. It also features Juice Head’s world-famous selection of fruity flavors, giving you a tasty and completely customizable experience that can’t be duplicated with any other device.
Geek Bar Pulse
Key Features:
- Smart display shows the current vaping mode, the battery’s status and the remaining e-liquid supply
- Offers both single-coil and dual-coil vaping modes, selectable via a switch on the bottom of the device
- Biggest flavor selection of any disposable vape
We have to mention the Geek Bar Pulse in an article about disposable vapes with mesh coils because it’s probably the device that started the mesh coil trend in the first place. Originally released in 2023, the Geek Bar Pulse was the first disposable vape to offer both multiple selectable power levels and the ability to monitor the battery and e-liquid supply via a digital display. Those are features that everyone takes for granted these days, but the Geek Bar Pulse continues to stand out from the rest of the crowd because its flavor selection is absolutely enormous. With dozens of different options, you could buy the Geek Bar Pulse and nothing else, and it would probably still take longer than a year for you to try every flavor.
Fifty Bar V2
Key Features:
- First disposable vape filled and assembled in the United States
- Dual-coil design with boost mode permanently turned on for amazing vapor production
- World-famous dessert flavor selection by Beard Vape Co
If you’re on the hunt for a vaping experience that’s truly unique, you probably won’t find anything that stands out in quite the same way as the Fifty Bar V2 by Beard Vape Co. For one thing, it’s the first disposable vape ever that’s assembled in the United States and filled with USA-made e-liquid. Considering the fact that almost every piece of vaping hardware on the market today is produced overseas, that alone should make you stand up and take notice. The Fifty Bar V2 also has a unique technical feature in that its two mesh coils are always enabled. Essentially, it uses boost mode on a full-time basis to give you enormous clouds with every puff. As for the flavors – well, you’ll just have to experience those for yourself. There’s a good reason why Beard Vape Co has been one of the most popular vape juice brands for more than a decade.
Dojo Sphere X
Key Features:
- Quadruple-coil design for unbeatable vapor production
- Amazing flavor quality courtesy of famed hardware manufacturer Vaporesso
- Stylish 360-degree light show wraps around the entire device for a completely unique look
The replacement of traditional wound coils with mesh coils completely revolutionized the cloud production of disposable vapes, but why should anyone stop there? Plenty of people would happily take even bigger clouds, and manufacturers like Vaporesso are happy to deliver them. The Dojo Sphere X uses an industry-first quadruple-coil design to produce the biggest clouds of any disposable vape, and we can guarantee that it’s absolutely going to wow you with every puff. The Dojo Sphere X also features a fun wraparound light show that illuminates the device every time you puff on it.